Pennsylvania Supreme Court Considers Whether Allegations of Faulty Workmanship Constitute "Occurrence"

November 2006

In Kvaerner Metals Division of Kvaerner U.S., Inc. v. Commercial Union Insurance Company (Pa. Oct. 25, 2006), the insured was sued for breach of contract and breach of warranty in connection with its design and construction of a coke oven battery.

by Kevin Merriman
Goldberg Segalla LLP

The complaint alleged that the insured agreed to build the battery according to certain plans and specifications that were part of a contract; that the insured warranted that its materials, equipment, and work would be free from defects; and that it would repair and replace any defective work or materials. The complaint alleged that the insured breached the contract because the battery was damaged and did not meet contract specifications and warranties, or applicable industry standards. The complaint sought the amount it would cost to replace the coke oven battery or the difference in the value of the battery it received and the one that the insured warranted it would deliver.

Upon receipt of the suit, the insured notified its insurer, and requested defense and indemnity under two commercial general liability (CGL) policies. The insurer disclaimed coverage on various grounds, including that the claim did not involve "property damage" arising from an "occurrence" as required by the policies and that the damages were excluded under the business risk exclusions. A declaratory judgment action ensued.

On motion for summary judgment, the insured argued (with the support of two experts) that the insurer was obligated to defend and indemnify it because the battery was damaged by an accident, i.e., that the battery was damaged because of "longitudinal movement of the roof," which was caused by heavy rains and because the bricks in the battery's roof were grouted too early. The insured argued that because it did not expect or intend early grouting or the rains to cause movement in the roof, it was an accident or "occurrence" within the meaning of the policies. The insured also argued that "completed-operations coverage" was included in the policy, and that such coverage included damages to improperly completed work product performed by a subcontractor.

First, the Pennsylvania Supreme Court considered whether it was proper to look beyond the allegations in the complaint to determine the insurer's duty to defend and indemnify its insured. The court adhered to well-established precedent for its holding that an insurer's duty must be determined solely from the language of the complaint and the language of the applicable policies. It was improper, the court concluded, to consider expert reports that torrential rains may have caused the damages.

Next, the court considered the language of the policies, which provided coverage for an "occurrence," defined by the policy as an "accident." The court concluded that, while the term "accident" was not defined by the policy, an ordinary definition of that term (Webster's II New College Dictionary (2001)) is "an unexpected and undesirable event," or "something that occurs unexpectedly or unintentionally," the key being something "unexpected." The court concluded that the term "implies some degree of fortuity not present in a claim for faulty workmanship."

Citing a number of decisions from other jurisdictions, and the oft-cited law review article by Roger C. Henderson, Insurance Protection for Products Liability and Completed Operations; What Every Lawyer Should Know, 50 Neb. L. Rev. 415 (1971), the court held:

  • The definition of "accident" required to establish an "occurrence" under the policies cannot be satisfied by claims based upon faulty workmanship. Such claims simply do not present the degree of fortuity contemplated by the ordinary definition of "accident" or its common judicial construction in this context. To hold otherwise would be to convert a policy for insurance into a performance bond. We are unwilling to do so, especially since such protections are already readily available for the protection of contractors [referring to the insured's builders risk and professional liability policies].

Finding that the complaint detailed construction defects and a series of workmanship-related irregularities, the court concluded that the suit alleged only property damage from poor workmanship to the insured's own work product. Thus, the court held that the insurer had no duty to defend or indemnify the insured in the underlying action. In view of this, the court found it unnecessary to address the business risk exclusions.


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